The trade and production holding “SUNNY LAND” is a Russian
manufacturer of refined and unrefined sunflower oil and
related products of the oil extraction industry, such as
granulated meal and fuel pellets from sunflower husks. Sunflower
oil is one of the essential components of our diet, having
a lot of useful properties and being a necessary source of
fatty acids. The responsible choice of a quality
product can affect our health and well-being. The
trade and production holding "SUNNY LAND" is a group of
full-cycle companies. We grow the raw materials ourselves,
carefully collect, process and store them. Observing all
the strictest norms and standards, we produce sunflower
oil of the highest grade. Sunflower oil brands
produced by the Trade and Production Holding "SUNNY LAND"
deserve attention due to their proven quality and
reputation.
PRODUCTS
Sunflower oil packaged by TM "Sunny Land"
Packing of sunflower oil of the Sunny Land
trademark is carried out in PET bottles with a
volume of one and five liters
The commercial and industrial holding "Sunny Land" is
traditionally engaged in the processing of sunflower
seeds, producing sunflower oil and related products of
the highest quality. Strong long-term ties with
leading producers of raw materials from the Krasnodar
Territory, own agricultural production, convenient
geographical location, which minimizes transportation
costs, are the main factors of competitive prices for
products manufactured by the holding's enterprises. To
date, the oil extraction plant has a line equipped
with the most modern equipment for the production of
cold-pressed sunflower oil, rectification and
deodorization lines for the production of refined
oils. The total annual volume of vegetable oils
produced is 20,000 tons per year. Work is also
underway at the plant to launch a rapeseed oil
production line. Production is scheduled to begin in
2025.
CULTIVATION AND HARVESTING
As a raw material for the production of sunflower oil,
we use oilseed varieties of sunflowers, characterized
by resistance to shedding and rapid ripeness, as well
as excellent yields. We produce most of the
sunflower seeds used in the production of sunflower
oil ourselves.
Processing and storage
The most important factor determining the quality of
sunflower oil is the proper storage of seeds. Seeds
entering storage and processing are a heterogeneous
mixture of sunflower seeds, as well as stems, leaves,
sand and other inclusions. Seed cleaning takes place
on various cleaning machines: separators, aspirators,
stone collectors. To reduce the moisture content
of seeds, the drying method is used in industrial
dryers of various types and, subsequently, active
ventilation in special storages (elevators).
SEED PREPARATION
The preparation of seeds for the production of
sunflower oil takes place in several stages:
collapsing, splitting into fractions, grinding. Collapse. The task of collapsing is the destruction of
the shells of oilseeds by mechanical action. As a
result of collapse, a rushanka is obtained - a mixture
of several fractions: a target - whole seeds, an
underrush - partially unbroken seeds, a section -
destroyed kernels, husk and oilseed dust - a seed
shell. The division into factions. Separating the shells from the cores is of
great importance. To increase productivity and improve
the quality of the oil, the rushank is divided into a
core and a husk so that the lipids of the shells
containing a large number of related substances do not
pass into the oil. Grinding the core. The purpose of this operation is to destroy the
cellular structure of the nucleus for maximum oil
extraction during further technological operations.
PRODUCTION CYCLE
Sunflower oil production is a rather complex process
that includes several cycles: oil extraction,
extraction, filtration, refining, deodorization,
freezing. Let's briefly consider these basic
processes. Squeeze As a result of
pressing, 60-85% of the oil is extracted, that is,
pre—extraction of the oil is carried out -
pre-pressing. As a result of pre-pressing, pre-pressed
oil (often called "first pressing") and pre-pressed
cake are obtained. Extraction Содержание масла в жмыхе составляет 14-20%,
далле его направляют на последующее, окончательное
извлечение его путем экстракции. В основе
процесса лежит способность растительных масел
растворяться в органических растворителях. В
результате экстракции получают два вида сырья:
экстракционная мисцелла и шрот. Фильтрация The oil content in the
cake is 14-20%, and then it is sent for subsequent,
final extraction by extraction. The process is
based on the ability of vegetable oils to dissolve in
organic solvents. As a result of extraction, two types
of raw materials are obtained: extraction miscella and
meal. Refining Refining, that is, the
purification of oil from accompanying impurities,
occurs in several technological stages: -
Extraction of various mechanical impurities from raw
materials through settling, filtration and
centrifugation procedures. - Removal of
phosphatides from raw materials by means of exposure
to heated oil with alkali in order to remove free
fatty acids from its composition, which provoke
oxidation and smoke formation during frying of the
oil. Deodorization The process
is based on the difference in the evaporation
temperature of aromatic substances and the oils
themselves. Refined deodorized vegetable oil contains
fewer nutrients than unrefined vegetable oil. But
despite this, there are obvious advantages in this
type of oil: it is great for cooking dishes with heat
treatment. Also, a huge advantage of refined oil is
its long shelf life. Freezing The
process of removing waxy substances that pass into oil
from the seed and fruit shells of oilseed plants. The
process consists in cooling the oil to a temperature
of 10-12 ° C and then holding it at this temperature,
with slow stirring to form wax crystals. Then the oil
is heated to 18-20 ° C, to reduce viscosity and
filtered. After that, the oil does not become cloudy
when cooled even to 5 ° C.
BOTTLING
Sunflower oil is bottled on an automatic filling line
in PET bottles of one and five liters. Then the
packaged oil is sent to the packaging and sent to the
consumer.